Home » News » How long do tablets last out of blister pack

How long do tablets last out of blister pack

Views: 156     Author: Site Editor     Publish Time: 2025-08-11      Origin: Site

Inquire

facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
sharethis sharing button

Have you ever wondered how long your tablets last once removed from their blister pack? Proper storage is crucial for maintaining medication efficacy. In this post, you'll learn about tablet shelf life outside blister packs and the importance of proper storage to ensure your medication remains effective.

Image of a blister pack partially opened, revealing round white tablets inside clear plastic blisters sealed with a silver foil backing, placed on a clean, white surface.

Understanding Tablet Shelf Life

Factors affecting tablet longevity

Tablet shelf life refers to how long a medication remains safe and effective. Several factors influence this lifespan, including:

  • Chemical composition: Different drugs have unique chemical structures. Some are more stable, others degrade quickly when exposed to air or moisture.

  • Storage environment: Humidity, temperature, and light exposure greatly affect tablet stability. High humidity can cause moisture absorption, leading to chemical breakdown or physical changes like crumbling.

  • Handling: Removing tablets from their original packaging exposes them to air and contaminants, speeding up degradation.

  • Drug formulation: Tablets coated with sugar or film resist moisture better than uncoated ones. Capsules, with gelatin shells, are especially sensitive to humidity, which can cause them to soften or harden.

For example, sugar-coated tablets initially resist moisture, but once their coating is damaged, they degrade faster. Film-coated tablets provide better protection but still suffer if exposed for long periods. Capsules and powders are even more vulnerable to environmental factors.

Role of chemical composition and packaging

The chemical makeup of a tablet determines how it reacts to environmental stressors. Active pharmaceutical ingredients (APIs) may break down under heat, light, or moisture, reducing efficacy. Packaging plays a critical role in protecting these compounds.

Blister packs act as a barrier against moisture, oxygen, and light. They create a sealed microenvironment that preserves tablet integrity until use. Without this protection, tablets are exposed to air and humidity, accelerating chemical reactions that degrade the drug.

Different packaging materials offer varying degrees of protection:

  • Aluminum foil: Excellent moisture and light barrier.

  • Plastic films (PVC, PET): Provide structural support and moderate moisture resistance.

  • Combination packs (Alu-Alu): Offer superior protection for highly sensitive medications.

Proper packaging extends shelf life by minimizing exposure to harmful elements. Once tablets are removed from blister packs, their vulnerability increases, shortening their effective lifespan.


Why Blister Packs Matter

Protection from environmental factors

Blister packs play a vital role in keeping tablets safe and effective. They act as a strong barrier against moisture, air, light, and temperature changes — all of which can cause tablets to break down or lose potency. For example, moisture is one of the main enemies of tablets. When tablets absorb moisture, they can crumble, discolor, or chemically degrade. Blister packs seal each tablet individually, preventing direct contact with humid air.

Light exposure also harms many medications. Ultraviolet rays can cause chemical changes that reduce a tablet’s strength. The foil or opaque backing on blister packs blocks light, keeping tablets stable. Temperature swings can cause tablets to crack or change chemically. The sealed environment inside blister packs helps maintain a consistent microclimate, protecting tablets from sudden heat or cold.

Moreover, blister packs prevent contamination. Since each tablet is individually sealed, the risk of germs or dust reaching the medication is minimal. This is especially important for people with weak immune systems or when tablets are stored for long periods.

Comparison with other packaging methods

Compared to bottles or jars, blister packs offer superior protection. Bottles expose all tablets at once when opened, allowing moisture and air inside. This can speed up tablet deterioration for the whole batch. In contrast, blister packs expose only one tablet at a time, keeping the rest sealed until needed.

Bottles can also lead to accidental spills or contamination. Tablets stored loosely can rub against each other, causing physical damage like chipping or powdering. Blister packs hold each tablet firmly in place, reducing this risk.

Another advantage is dosage control. Blister packs help users keep track of whether they’ve taken their medicine, as each tablet is separated in its own pocket. This convenience is less straightforward with bottles.

Some other packaging methods, like foil pouches or bottles with desiccants, provide partial protection. However, they rarely match the airtight, light-blocking, and moisture-resistant qualities of blister packs.


Factors Impacting Tablets Outside Blister Packs

Effects of humidity, temperature, and light

Once tablets leave their blister packs, they face a harsh environment. Humidity is the biggest threat. Moist air seeps into tablets, causing chemical reactions that break down active ingredients. Moisture can make tablets soft, crumbly, or even powdery. For example, a tablet stored in a bathroom or kitchen may absorb water vapor and lose its strength quickly.

Temperature swings also harm tablets. High heat speeds up chemical breakdown, while cold may cause tablets to become brittle or crack. Repeated temperature changes cause stress inside the tablet structure, leading to damage. For instance, leaving tablets in a car on a hot day can reduce their effectiveness.

Light exposure, especially ultraviolet rays, triggers photo-degradation. This means the drug’s molecules change when exposed to light, losing potency. Tablets stored in clear containers near windows often face this risk. Blister packs usually block light, but once removed, tablets become vulnerable.

Together, these factors create a challenging environment for tablets. Without blister packs, tablets are exposed to moisture, heat, and light, all of which accelerate their breakdown.

Common signs of tablet degradation

You can often spot when tablets have gone bad. Watch for these signs:

  • Color changes: Tablets may turn yellow, brown, or develop spots. This often means chemical changes inside.

  • Texture changes: Tablets become soft, crumbly, or powdery instead of firm.

  • Odor: A strange or chemical smell can indicate breakdown.

  • Clumping or sticking: Tablets may fuse together or feel sticky.

  • Cracks or breaks: Visible fractures show physical damage.

  • Faded markings: Imprints or logos on tablets may blur or disappear.

If you notice any of these signs, it’s best not to use the tablets. Degraded tablets may lose effectiveness or even become unsafe.


Typical Expiry Dates vs. Actual Potency

Understanding expiration dates

Expiration dates on tablet packaging serve as a guideline for how long the medication should remain effective and safe to use. These dates are determined through stability testing conducted by manufacturers under ideal storage conditions, usually inside the original blister packs. The date guarantees that the active ingredients maintain their potency and safety up to that point, assuming the tablets are stored as recommended.

However, expiration dates are not exact cutoffs. They represent the period during which the manufacturer can confidently assure the drug’s quality. After this date, the medication might still retain some effectiveness, but its safety and potency cannot be guaranteed. This is especially true if tablets are removed from blister packs and exposed to air, moisture, or light, which can accelerate degradation.

It's important to note that expiration dates are based on unopened packaging. Once a tablet is taken out of its blister pack, the protective barrier is lost. This exposure can shorten the tablet’s effective lifespan significantly compared to the labeled expiry date.

Real-world stability of tablets

In real-world scenarios, tablets often last less time outside their blister packs than the expiration date implies. Environmental factors such as humidity, temperature fluctuations, and light exposure play a major role in reducing their potency.

Studies have shown many medications retain about 70% of their original potency even after the expiration date if stored properly in sealed packaging. But once outside the blister pack, the stability drops faster. For example:

  • Humidity: Moisture can cause tablets to crumble or chemically break down.

  • Temperature: High heat speeds up chemical reactions that degrade active ingredients.

  • Light: Ultraviolet rays can alter the tablet’s chemical structure, reducing effectiveness.

Even if tablets appear physically unchanged, their active components might have degraded, making the medication less effective or unsafe.

Because of this, healthcare professionals strongly recommend adhering to expiration dates and using tablets stored outside blister packs only for short periods. If a tablet has been removed from its original packaging for a while, it’s best to consult a pharmacist before use.

Summary Table: Expiry Date vs. Actual Potency

Aspect Expiration Date (Sealed) Actual Potency (Outside Blister Pack)
Protection Sealed, moisture and light barrier Exposed to air, moisture, and light
Stability Duration Manufacturer guaranteed until expiry Reduced; varies by storage conditions
Potency After Expiry Often ~70% potency retained if sealed Potency declines faster; less predictable
Safety Assurance High if stored properly Uncertain; risk of reduced efficacy or harmful effects


Storage Tips for Tablets After Opening Blister Packs

Using airtight containers

Once tablets are removed from their blister packs, protecting them from environmental factors becomes crucial. Airtight containers offer a simple yet effective way to extend tablet life. These containers block moisture, air, and contaminants that speed up degradation.

Using a container with a tight-sealing lid prevents humid air from reaching the tablets. Moisture is one of the biggest threats once tablets are unpackaged. Even small amounts of water vapor can cause tablets to soften, crumble, or chemically break down. Airtight containers reduce this risk significantly.

For extra protection, include desiccant packets inside the container. These small moisture-absorbing packets help keep the environment dry and further protect tablets from humidity. Just be sure not to eat or touch the desiccant material.

Opaque or dark-colored containers also help block light, another factor that can degrade tablets. Ultraviolet rays can cause chemical changes that reduce potency. So, an airtight container that also blocks light offers the best protection.

Optimal storage locations

Where you store tablets after removing them from blister packs matters just as much as the container type. Choose a cool, dry, and dark place to keep tablets stable.

Avoid humid areas like bathrooms or kitchens. These rooms often have moisture in the air, which can damage tablets quickly. Instead, consider places like bedroom drawers or cabinets away from sinks and cooking appliances.

Keep tablets away from direct sunlight or heat sources such as radiators or stoves. Heat speeds up chemical reactions that break down active ingredients. Even a sunny windowsill can cause tablets to degrade faster.

A consistent temperature environment is best. Frequent temperature swings can cause tablets to crack or lose strength. Aim for room temperature storage, ideally between 15°C and 25°C (59°F to 77°F).

If you must travel with tablets outside their blister packs, use a portable airtight container and keep it in a temperature-controlled bag or case. Avoid leaving tablets in hot cars or exposed to sunlight.

Quick Storage Tips:

  • Transfer tablets to airtight, preferably opaque containers

  • Add desiccant packets to absorb moisture

  • Store in cool, dry, dark places away from humidity and heat

  • Avoid bathrooms, kitchens, windowsills, and radiators

  • Maintain stable room temperature between 15°C and 25°C

  • Use travel containers with protection from heat and light

By following these storage tips, tablets can maintain their potency and safety longer after leaving blister packs. Proper care reduces risks of degradation and helps ensure medications work when needed.


What to Do with Expired or Deteriorated Tablets

Safe disposal methods

When tablets reach their expiration date or show signs of deterioration, it's crucial to dispose of them safely. Using expired or degraded tablets can be risky since their effectiveness may be reduced or they might cause unexpected side effects.

Never throw tablets directly into the trash or flush them down the toilet unless the medication label or pharmacist specifically advises it. Doing so can contaminate the environment, pollute water sources, or lead to accidental ingestion by children, pets, or wildlife.

Many pharmacies and healthcare facilities offer medication take-back programs. These programs safely collect expired or unused tablets and dispose of them following proper environmental and safety regulations. Participating in such programs is the best way to ensure responsible disposal.

If no take-back option is available, you can dispose of tablets at home by mixing them with undesirable substances like used coffee grounds, dirt, or cat litter. Place this mixture in a sealed plastic bag before throwing it in the trash. This method helps prevent accidental ingestion and reduces the chance of tablets being retrieved from the garbage.

Always remove any personal information from medication packaging before disposal to protect your privacy.

Environmental considerations

Proper disposal of expired or deteriorated tablets protects the environment. Many medications contain active chemicals that can harm aquatic life and ecosystems if they enter water supplies.

Flushing tablets can introduce pharmaceutical compounds into rivers, lakes, or groundwater. These substances may disrupt aquatic organisms or contaminate drinking water sources. Similarly, tossing tablets in regular trash without precautions risks leaching chemicals into soil and landfills.

By using take-back programs or following safe home disposal methods, you help minimize environmental impact. Additionally, these practices support community health and safety by preventing accidental poisonings or misuse.


Conclusion

Tablet shelf life is influenced by factors like chemical composition, storage, and handling. Blister packs protect tablets from humidity, temperature, and light, which are detrimental once tablets are removed. Proper storage in airtight containers can extend tablet life. Expiration dates are guidelines; tablets outside blister packs degrade faster. Safe disposal of expired tablets is essential for environmental protection. Kesheng offers innovative packaging solutions that preserve medication efficacy, ensuring safety and potency for users.


FAQ

Q: What affects tablet shelf life?

A: Chemical composition, storage environment, handling, and drug formulation impact tablet longevity.

Q: How do blister packs protect tablets?

A: They shield tablets from moisture, air, light, and temperature changes, preserving potency.

Q: How should tablets be stored after opening blister packs?

A: Use airtight containers, add desiccants, and store in cool, dry, dark places.

Q: What are signs of tablet degradation?

A: Color changes, texture changes, odor, clumping, cracks, and faded markings indicate degradation.


Our vision is to become the world's leading blister packaging manufacturing plant, providing customers with the best quality products and services.

Quick Link

Product Category

Leave a Message
Get A Quote

Contact Us

 +86-15287197214
 david@hzkesheng.cn
 +86-15287197214
 No.58 Gaoqiao, Gaoqiao Village, Gaohong Town, Linan District, Hangzhou, 311300, China
​Copyright © 2024 Hangzhou Kesheng Packaging Material Co., Ltd. All Rights Reserved. | Sitemap | Privacy Policy  浙ICP备19030211号-4